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Single Sphere Rubber Expansion Joint

• DN32–DN5000 (1.25"–200") single sphere rubber expansion joint

• PN10 / PN16 / PN25 | Class 150 / Class 300 pressure rating

• EPDM, NBR, Natural Rubber, Neoprene, SBR elastomer options

• Carbon steel Q235 galvanized or stainless steel 304/316/316L flanges

• Superior vibration absorption and multi-axis displacement compensation

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Product Details

Gaoshan Valve — Single Sphere Rubber Expansion Joint

Model: Single Sphere Rubber Expansion Joint  |  Pressure: PN10 / PN16 / PN25 | Class 150 / Class 300  |  Connection: Flanged  |  Medium: Water, Sea Water, Sewage, Mild Acids, Alkalis, Oils, Compressed Air

Nominal Diameter
DN32 – DN5000
Working Pressure
PN10 / PN16 / PN25
Operating Temperature
−15°C to +115°C
Safety Factor
≥ 3:1
Elastomer Materials
EPDM / NBR / NR / Neoprene / SBR
Flange Material
Q235 / SS304 / SS316 / SS316L

Product Overview

The Single Sphere Rubber Expansion Joint is a flexible pipeline connector engineered to absorb vibration, compensate for multi-directional displacement, and reduce system noise in industrial and municipal piping systems. Its single-arch spherical rubber body, reinforced with high-tensile fabric plies and integrated with swiveling carbon steel or stainless steel flanges, delivers exceptional combination movement capability—simultaneously handling axial extension and compression, lateral offset, and angular deflection. Manufactured from premium elastomers including EPDM, NBR (Nitrile), Natural Rubber, Neoprene, and SBR, each joint is purpose-selected to match the chemical compatibility and temperature requirements of the conveyed medium. With sizes ranging from DN32 to DN5000 and pressure ratings from PN10 to PN25 (Class 150 to Class 300), this expansion joint is the go-to solution for pumps, chillers, HVAC systems, water treatment plants, and industrial process pipelines worldwide.

Key Advantages

Superior Vibration Absorption

The elastomeric body effectively damps mechanical vibrations and isolates structure-borne noise generated by pumps, compressors, and other rotating equipment, protecting downstream piping and extending the service life of connected machinery.

Multi-Axis Displacement Compensation

Accommodates simultaneous axial extension and compression, lateral misalignment, and angular deflection in a single compact unit, eliminating the need for multiple hardware compensators and simplifying pipeline layout and installation.

Five Elastomer Options for Media Compatibility

Choose from EPDM (hot water, steam condensate, mild acids), NBR/Nitrile (oils, fuels, hydrocarbons), Natural Rubber (general water, abrasive slurries), Neoprene (refrigerants, moderate chemical resistance), or SBR (economical general-purpose water service) to match your specific application.

Heavy-Duty Reinforced Construction

Features multiple layers of high-strength nylon-cord fabric reinforcement vulcanized within the rubber body, delivering a minimum 3:1 safety factor against burst pressure. The integrated swiveling flange design allows bolt-hole alignment without twisting the joint during installation.

Global Standard Flange Drilling

Flanges are available drilled to GB, ASME/ANSI B16.5 Class 150/300, DIN, BS EN1092, and JIS standards. Material options include carbon steel Q235 with galvanized or coated finish, and stainless steel 304, 316, or 316L for corrosive environments.

Compact, Low-Maintenance Design

The single-sphere geometry provides maximum movement capacity within a minimal face-to-face length, making it ideal for tight installation spaces. No internal guides, packing, or moving metal parts means zero routine maintenance is required after installation.

Elastomer Material Selection Guide

Elastomer Temperature Range Recommended Media Key Properties
EPDM −15°C to +115°C Hot water, steam condensate, mild acids, alkalis, cooling water Excellent heat and ozone resistance; broad chemical compatibility with polar solvents; ideal for HVAC and water treatment.
NBR (Nitrile) −15°C to +100°C Oils, fuels, hydrocarbons, petroleum-based fluids Superior oil and fuel resistance; good abrasion resistance; suitable for petrochemical and fuel transfer applications.
Natural Rubber (NR) −20°C to +80°C General water service, abrasive slurries, wastewater High tensile strength and resilience; excellent abrasion resistance for slurry and solids-laden media.
Neoprene (CR) −15°C to +100°C Refrigerants, seawater, moderate chemicals Good weathering and flame resistance; moderate oil and chemical resistance; suitable for refrigeration and marine service.
SBR −15°C to +80°C General water, sewage, non-aggressive fluids Economical general-purpose option; good abrasion resistance; cost-effective for standard water and drainage applications.

Technical Specifications

Parameter PN10 PN16 PN25
Nominal Pressure 1.0 MPa 1.6 MPa 2.5 MPa
Burst Pressure (Min.) 3.0 MPa 4.8 MPa 7.5 MPa
Vacuum Rating −650 mmHg (86 kPa)
Safety Factor ≥ 3:1 (burst pressure ≥ 3 × rated working pressure)
Elastomer Body Material EPDM / NBR / Natural Rubber / Neoprene / SBR (selectable)
Reinforcement Multi-layer high-tenacity nylon-cord fabric (fully vulcanized)
Swivel Flange Material Carbon Steel Q235 (galvanized or coated) / Stainless Steel 304 / 316 / 316L
Flange Standard GB/T 9119 / ASME B16.5 (Class 150, Class 300) / DIN / BS EN1092 / JIS B2220

Dimensions & Movement Capability (PN10 / PN16)

DN (mm) Inch Length L (mm) Axial Extension (mm) Axial Compression (mm) Lateral (mm) Angular
32 11/4 95 6 9 9 15°
40 11/2 95 6 10 9 15°
50 2 105 7 10 10 15°
65 21/2 115 7 13 11 15°
80 3 135 8 15 12 15°
100 4 150 10 19 11 15°
125 5 165 12 19 13 15°
150 6 180 12 20 14 15°
200 8 210 16 25 22 15°
250 10 230 16 25 22 15°
300 12 245 16 25 22 15°
350 14 255 16 25 22 15°
400 16 255 16 25 22 15°
450 18 255 16 25 22 10°
500 20 260 16 25 22 10°
600 24 260 16 25 22 10°
700 28 260 16 25 22 10°
800 32 260 16 25 22 10°
900 36 260 16 25 22 10°
1000 40 260 18 25 22
1100 44 300 18 25 22
1200 48 300 18 25 22
1400 56 350 18 25 22
1500 60 350 18 25 22
1600 64 350 18 25 22
1800 72 350 18 25 22
2000 80 350 18 25 22
2200 88 380 20 30 25
2400 96 380 20 30 25
2600 104 380 20 30 25

* All dimensions in millimeters. L = Face-to-face (install) length. PN10 and PN16 share the same dimensional envelope; PN25 dimensions are identical up to DN300 with reinforced body construction. For sizes beyond DN2600, custom dimensions are available upon request.

Applicable Media

Water
Sea Water
Sewage & Wastewater
Mild Acids
Alkalis
Oils & Fuels
Compressed Air
Cooling Water
Slurries

Single Sphere Rubber Expansion Joint

Single Sphere Rubber Expansion Joint — Product Image

Single Sphere Rubber Expansion Joint

Single Sphere Rubber Expansion Joint — Structure Diagram

Request a Quote

Gaoshan Valve single sphere rubber expansion joints are available in sizes DN32 through DN5000, with PN10/PN16/PN25 pressure classes and elastomer options including EPDM, NBR, Natural Rubber, Neoprene, and SBR. Swivel flanges can be supplied in carbon steel Q235 (galvanized or coated) or stainless steel 304/316/316L, drilled to GB, ANSI, DIN, BS, or JIS standards. Contact us with your size, pressure, media, and temperature requirements for a tailored quotation.

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